Hardware Controls Engineer Job at Aegis Worldwide, Troy, MI

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  • Aegis Worldwide
  • Troy, MI

Job Description

We are seeking a skilled Hardware Controls Engineer to design, develop, and support control systems for CNC machine tools and automated machining equipment. This role requires strong electrical hardware engineering experience and close collaboration with software, mechanical, and production teams.

Responsibilities include:

  • Designing and developing control systems and electrical power distribution for CNC machines and automated work cells
  • Creating electrical schematics, wiring diagrams, and panel layouts
  • Preparing technical documentation including design specs, operation manuals, and safety procedures
  • Selecting and specifying hardware components such as PLCs, HMIs, sensors, servo motors, drives, and safety systems
  • Integrating hardware with software controls and supporting full system functionality
  • Performing system testing, validation, and troubleshooting to resolve hardware or process issues
  • Supporting machine installation, commissioning, and start-up at customer or production sites
  • Ensuring all designs meet NFPA, IEC, ISO, and other applicable safety and compliance standards
  • Monitoring system performance and recommending improvements for reliability, efficiency, and safety
  • Working directly with vendors and suppliers for component selection, pricing, and technical support

Qualifications include:

  • Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or related field
  • 3–5 years of experience in hardware or controls engineering within a manufacturing or industrial environment
  • Experience working with CNC controls such as Fanuc, Siemens, or Bosch Rexroth
  • Ability to interpret electrical, pneumatic, and hydraulic schematics
  • Strong understanding of PLC, HMI, and SCADA systems
  • Familiarity with communication protocols such as Ethernet/IP or Modbus
  • Experience using CAD tools for electrical design and layout
  • Strong problem-solving, communication, and documentation skills
  • Ability to work independently and collaboratively with cross-functional teams

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